1. Core functional features of the equipment
Intelligent control system
Configured with programmable control module and visual operation interface, it realizes digital management of welding parameters and supports fast parameter switching of meshes of different specifications.
Efficient welding technology
Adopting split transformer design, single-point independent control of welding pressure ensures uniform and stable node strength of 550MPa cold-rolled ribbed steel mesh, effectively avoiding the phenomenon of false welding.
Energy-saving production mode
The water-cooled welding system is combined with low power consumption design. The energy consumption of the equipment is reduced by 18%-22% when it is working continuously compared with traditional models, and it supports 24-hour continuous operation.
2. Overview of equipment technical parameters
Project Parameter range
Applicable material diameter 3-12mm
Grid size adjustment 50×35mm-300×300mm
Welding speed 60-100 times/minute
Power configuration 380V/750kVA
3. Performance of production efficiency improvement
Optimization of material utilization
Through the precise warp and weft wire positioning system, the forming loss rate of cold-rolled ribbed steel mesh is controlled within 1.5%, saving 8%-12% of materials compared with manual processing.
Manpower cost control
The two-person operation mode realizes the whole process from feeding, welding to finished products. The single-shift production capacity can reach 3 times that of traditional processes, and the comprehensive labor cost is reduced by 40%.
Improved construction efficiency
Standardized cold-rolled ribbed steel mesh can be directly applied to the project site, eliminating the on-site cutting link, and shortening the overall construction period by 25%-30%.
4. Equipment application scenarios
Construction field: Preparation of steel mesh for cast-in-place structures such as floor slabs and walls
Traffic engineering: Standardized production of roadbed reinforcement layer and bridge guardrail net
Water conservancy facilities: Manufacturing of mesh components for river slope protection and embankment reinforcement
5. Equipment selection suggestions
Preferably choose models equipped with servo drive system to ensure that the wire feeding accuracy error is ≤0.5mm
Pay attention to the material and cooling system design of welding electrodes, and it is recommended to use copper-chromium alloy electrodes
Verify the adaptability of equipment to materials of different strength grades such as CRB550/CRB600H
Inspect the protection level of equipment, and it is recommended to choose IP54 or above protection standards for operations in humid environments
6. Industry application data reference
According to the 2023 Construction Industrialization Research Report:
The application rate of cold-rolled ribbed steel mesh produced by intelligent welding equipment has increased by 37% over the previous year
The proportion of standardized mesh used in prefabricated buildings has reached 68%
The engineering loss rate has dropped from 6.8% of traditional processes to 2.1%
EN
13410875836